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Lapis produksi lini produksi mesin
Lapis produksi lini produksi mesin
Lapis produksi lini produksi mesin
Lapis produksi lini produksi mesin

Lapis produksi lini produksi mesin


Plywood refers to that logs are spined into veneer by peeling machine , and then glued according to the veneer fiber direction which is arranged perpendicularly, and finally pressed into a wood-based panel. Plywood is the ideal product widely used in all kinds of furniture, office supplies, combination speaker, packaging exhibition and other industries. Main sections of plywood production line include peeling section, veneer drying section, gluing section, prepress section, hot press section, saw edge section, sanding section...etc. The thickness range of plywood is generally the 8-18mm, board width is generally 915-1220mm. We can design and manufacture any size according to users’requirements.

gambaran

full plywood plant 3 d

Plywood Production Technology:

1) motong log:
Biasana panjang log impor langkung ti 6 méter. Motong nurutkeun téhnologi diperlukeun panjang sarta kualitas. Panjang motong kedah panjang produk nambahkeun sésa-sésa. Contona, produk 1220mm * 2440mm, motong panjangna biasana 2600mm atanapi 1300mm. panjang log, camber na demerit mangaruhan kaluaran triplek langsung. Sésa-sésa potongan kai leutik, truncations, sawdust, tec. Babandingan runtah motong log nyaéta 3% -10%.

2) Peeling veneer:
Peeling mangrupikeun prosés ngahasilkeun lapis anu paling populér. Balik ketebalan veneer nyaeta ngeunaan 0.6mm, inti veneer sarta ketebalan veneer puseur nyaeta ngeunaan 1.8mm.

3) Pengeringan:
Veneer téh beueus. eta kudu garing nurutkeun sarat téhnologi. Sanggeus garing, éta bakal ngaleutikan. Dimensi bakal jadi leutik. Veneer panjang, lebar, ketebalan bakal ngaleutikan. Ngaleutikan wastes patali jeung bahan kai, Uap ngandung, ketebalan veneer. Ngaleutikan wastes nyaéta 4% -10%.

4) Veneer gluing jeung penanganan:
Penanganan kaasup motong, nempatkeun veneer babarengan jeung mending. Potong veneer zonal kana spésifikasi veneer atawa ukuran ditangtoskeun nu bisa nunda babarengan. Veneer zonal sempit tiasa dihijikeun kana hiji veneer. Veneer kalayan demerit tiasa dilereskeun janten mumpuni. Wastage dina bagian ieu patali jeung bahan log, kualitas veneer peeled, kualitas garing, sarta skill operasi worker. Babandingan runtah nyaéta 4% -16%. Impor veneer processing ratio wastage triplek nyaeta 2% -11%.

5) Tiis sareng Panas pencét:
Veneer jadi glued jeung tumpuk, teras lem babarengan dina suhu set jeung tekanan ku pencét panas. Salaku suhu veneer sarta Uap ngandung parobahan, veneer bakal ngaleutikan. Ngaleutikan wastage aya hubunganana sareng suhu, tekanan, waktos pencét panas, bahan kai, kandungan Uap, rasio runtah 3% -8%

6) Pemotongan tepi:
Trimming ujung flank triplek ti pencét panas kana papan lapis mumpuni. Tetep aya hubunganana sareng sésa-sésa prosés sareng dimensi produk. Produksi leuwih badag, wastage leuwih leutik. Babandingan Wastage nyaeta 6%-9%

7) Amplas:
Sanding permukaan triplek sangkan eta alus. Runtah nyaéta bubuk. Kualitas Veneer alus, sanding kirang. Babandingan runtah nyaéta 2%-6%
Other machines
We can also provide other machines, just like veneer jointer machine, knife grinder and so on.
 
Keunggulan produk kami :

1. Strict controlling management of raw materials, the main frame is welded by standard steel plate.
2. Using domestic international premium accessories and valve blocks of famous brand, greatly reducing the failure rate.
3. Reasonable structure, convenient operation, beautiful appearance, never cut corners to ensure product quality.

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Complete plywood produciton line need the following 5 parts
Part 1 : Vneeer peeling line - wood cutting machine +veneer debarker +veneer peeling machine +veneer stacker
Part 2; Veneer drying - veneer drying machine
Part 3 , Veneer handle : veneer composer ,veneer gluing machine , veneer assemble machine
Part 4 , Panel press , cold press + hot press
Part 5 ,Panel handle : sanding machine + dd trimming saw machine
wood debarkerWood log debarking machine is one of the main equipment for producing plywood . The appearance of the hydraulic ringing machine not only improves the working efficiency of the logs, but also only one person to operate.save time and high efficiency. more and more debarker instead of manual remove skin.
spindleless peelerCNC venner peeler is important equipment in jalur produksi triplek and venner production line. it main to peeling off small diameter wood and peeling plywood core plate, automatic peeling, cutting board, fast, provincial labor 2-3 people, Veneer size can be set to change, fully automated production. For poplar, pine, birch and so on.
spindle peelerSpindle veneer peeling machine suit big wood diameter, when your log more than 800mm ,suggest using this machine,usually no-card peeler main peeling cutting face veneer of plywood(0.2-0.5mm)
veneer dryerVeneer drying line is important machine in plywood processing, when you peeling get fresh veneer, for long stock ,need remove water and moisture,so you need core veneer dryer or drying line. this machine length and width is according to your veneer size and outpu,so if you want, need tell us these information. For drying line, there are Roller type drying line (suit for core veneer), Mesh belt type drying line (suit for face veneer and core veneer,but cost is high), Wire rope drying line (face veneer, low cost),so choose up to your veneer and output .
veneer composerVeneer after drying may have diffierent length and thickness may get irregular.This machine can detect the width,thickness,cavities of the panels,and have them rimmed,glued,spliced, cut to length and stacked automatically.


Plywood paving lineAutomatic CNC plywood paving line machine to achieve automatic plating, sawing, board.
Mesin panyebaran lemApplicable to the production of plywood, joinery board, bamboo plywood or man-made board secondary cover.
Pre-press machinePre-press machine is the auxiliary in plywood production line, which is used to shorten the cycle time of hot press and improvethe quality of plywood before gluing board. Cold press machine belongs to the pressing machine. Cold press machine is mainly usedto press the gluing veneer, so that make the initial shape, and then into the mesin pencét panas to press. It is important toimprove the quality of plywood, and it is an significant part. Cold press machine in general consists with the rack, fixed beam,moving beam, the plate device, cylinder and hydraulic system, electric control device components.Advantage of our pre-press equipment1.Easy to operate, reasonable design, stable performance2.fast and efficient pressing.3.Emergency safety braking.
Mesin pencét panasAfter cold pressing and repairing process, the treated basic plywood will be sent to basic plywood hot press. It will take 5-60 minutes depends on board thickness. After hot pressing, the workers will do the second time defects repairing. The board will be
stored in semi product storage hours for cooling and storage.The working condition of the hot press is directly related to the production quality of the plywood, so it is especially important to choose a high quality machine.
Edge trimming sawThis machine used to cut the raw board to meet the size requierments of the finish board . During the production of veneer,in order to ensure that the size of the plywood meets the specified requirements,there is usually a margin size left .therefore ,the plywood after hot press is slightly larger than the specified size, Through the process of trimming ,the margin left will be removed.
Wood sanding machineIt is mainly used in panel calibrating and fine sanding for various types of boards,such as plywood,flakeboard,medium and high density board,glued laminated timber,blackboard,calcium silicate board,fiber cement board,etc.

1. AUTOMATIC WOOD LOG CUTTING LINE

● Full automatic cutting line.
● LEAD PLC and touch screen contro; system
● Frequency adjustable cutting length and feeding speed.
● Two way hydralic wood clamping and cutting sytem.

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2. Log Debarker Machine

● Heacy duty type.
● Huali Motor and Hardened Redecer.
● Chrome hard treatment roller.
● Wood chipper is potional.

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3. VENEER PEELING MACHINE

● 30-80m/min/120/150 high speed model
● LEAD PLC control system tith driveer
● Servo motor feeding and tutting.
● Huali motor and hardened reducer
● Free switching of 2 different cutting width

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4. CORE VENEER DRYER

● Easy operation with high efficiency and big yield.
● Adopting adcanced world famous brand electric components.
● Adopts Finland Raute and ltaly design.
● Automatic feeding device is optional.
Hollow tube drier and solid panas platen pencét dryer can be choose according to your output.

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5. CORE VENEER COMPOSER

● Siemens PLC and SERVO Motor.
● Adtops Electromagnetic Clutch with Synchronous Axis.

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6. GLUE SPREADER 4FT/5FT/6FT/8FT

● Taiwan Delta PLC Control System.
● Pneumatic thickness adjusting system.
● Wear -resistant natural rubber(NBR).
● Chrome steel squeeze roller.

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7. PlYWOOD ASSEMBLING LINE

● Siemens PLC control with touch screen.
● Steel Mesh Conveyor accurate with long service life.
● No-foundation type,easy installation.
● Saving raw material and labor.

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8. COLD PRESS 500T/600T/800T

● Schneider brand electrical parts.
● Original WuXi solid oil cylinder.
● With Automatic chain roller conveyor.
● Taiwan hydraulic system,fast press,lower power,short closing time.

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9. HYDRAULIC HOT PRESS

15lyers/20 layers/25 layers
available with automatic loading and unloading sytem.

● 45mm thick Q235/Q345 steel.
● Taiwan hydraulic system,fast press.
● Slience&Dust-free hydraulic power pack.
● 52mm double in and out hot platen.
● Schneider brand electrical parts.

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10. EDGE TRIMMING SAW

● KND Servo and Siemens PLC control system optional.
● One shift produce 4000-5000(18mm),high capacity and effciency.
● HIgh precision anti-wearing guide rail,high precision cutting,edge is smooth.
● KND Servo Control Sytem without any sensors and priximity switch,low failure rate.
● Any fault will be shown on touch screen,easy maintenance.

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11. SANDING MAHCINE
Calibration and finishing sanding

● 0.5-1mm big thickness remove with perfect surface finishing.
● Taiwan Sanding roller, wear-resisting,high precise.
● Mitsubishi PLC and Schneider electrical parts.
● NSK bearings and Siemens motors.
● Alloy transport platform with high accurancy and wear-resistance.

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